Technical specification

    Tool Steel Scrap Specification — Die Blocks, Mould Tooling and Alloy Tool Steel Arisings

    Tool steel scrap is dominated by size, weight and grade uncertainty rather than by contamination. Die blocks and mould bases arrive in pieces a receiving yard cannot always handle, and the alloy families that determine value differ mainly by elements a handheld instrument reads only partially. This specification covers both problems.

    Material Description

    Tool steel is alloy steel formulated for hardness, wear resistance, toughness or hot strength in tooling service. In the secondary market it is bought for its alloy content — chromium, molybdenum, vanadium, tungsten and nickel in varying proportions — and for the fact that large sections of it arrive in clean, single-piece, single-grade form, which is rare in scrap.

    The material comes from press shops and forging plants replacing worn dies, plastics processors decommissioning moulds, stamping operations retiring punches and die sets, tool rooms clearing obsolete tooling, and machine shops generating bar ends and offcuts from tool steel stock.

    Chemistry is grade-dependent. This page does not state a guaranteed composition: alloy family, element ranges and any deleterious-element limits must be confirmed for the specific lot by material identification, XRF or OES analysis, mill certificates where available, or an agreed inspection before shipment.

    Accepted Forms

    Material is offered in one or more of the presentations below; where a lot spans several of them, each form is packed and described as its own fraction.

    • Forging and stamping die blocks, in as-removed or pre-cut condition
    • Plastic injection mould bases, cavities and cores, stripped of non-steel components
    • Punches, dies, die sets, stripper plates and forming tooling
    • Bar ends, blocks, plate offcuts and machined blanks from tool steel stock
    • Rolls, shafts, mandrels and hot-work tooling from metal-forming operations
    • Tool steel turnings and machining offcuts, drained and packed as a separate fraction

    Typical Alloy Families

    The families below are how the market groups tool steels. Family placement is the working level of description; a specific designation requires documentation or laboratory analysis.

    • Cold-work tool steels (high-carbon, high-chromium D-series and related grades)
    • Hot-work tool steels (chromium-molybdenum-vanadium H-series grades used in die casting and forging)
    • Oil-hardening and air-hardening general-purpose grades (O and A series)
    • Plastic-mould steels (P-series and pre-hardened mould grades, frequently supplied as large blocks)
    • Shock-resisting grades (S series) from impact tooling
    • Water-hardening carbon tool steels from older tooling stock

    Identification and Grading

    Tool steels are magnetic, visually indistinguishable from one another and from many engineering steels, and almost never usefully marked once tooling has been in service. Identification therefore leans on three things: any surviving stamping, engraving or die-shop records; the origin process, which narrows the likely family considerably; and instrument screening on a ground clean surface.

    XRF reads chromium, molybdenum, vanadium, tungsten and nickel well, which places a piece in a family. It does not read carbon usefully, and carbon is precisely what separates several tool steel grades that share an alloy signature. Optical emission spectroscopy is the method that resolves that, and it is a laboratory or portable-OES exercise rather than a handheld one.

    In practice, a die shop that knows what grade its blocks were bought as gives a far better description than any amount of yard testing. Where that knowledge exists it should travel with the lot.

    Size Reduction and Preparation

    Size is the defining practical problem in this stream. A forging die block or a large mould base can exceed what a receiving yard's handling equipment, a container floor or a shredder feed can take. Maximum piece dimensions and weight should be agreed before the material is offered rather than discovered on arrival.

    Where cutting is required, the method and the resulting piece size are agreed in advance. Cutting is labour and consumable cost, so it is specified where the destination genuinely needs it and skipped where the material can be handled as it is.

    Mould tooling additionally requires stripping. Injection moulds carry copper cooling inserts, beryllium-copper elements in some designs, hydraulic and pneumatic fittings, hoses, bushings, guide pins, springs, heaters, thermocouples and electrical wiring, all of which have to come out before the steel is a clean tool steel offer.

    • Maximum piece size and weight agreed before offering; cutting scope agreed in writing where required
    • Mould tooling stripped of copper inserts, fittings, hoses, wiring, heaters and non-steel components
    • Bushings, guide pins, springs and hardware removed from die sets where practical
    • Turnings drained of free liquid and packed separately from solid tooling
    • Solids stacked, banded or crated so weight is distributed for safe handling and container loading

    Contamination and Exclusions

    The items below are what typically reduces the recoverable value of a lot or, at the end of the list, keeps it out of the stream altogether.

    • Copper and beryllium-copper cooling inserts left in mould cavities
    • Hydraulic fittings, hoses, oil residue and remaining hydraulic fluid
    • Electrical heaters, thermocouples, wiring looms and control components
    • Bronze bushings, brass fittings, springs, seals and non-ferrous hardware
    • Carbide inserts, HSS tooling and cemented carbide wear parts mixed into the steel
    • Concrete, wood, plastic packing and bolted-on steel frames or transport fixtures
    • Fire-damaged tooling and material contaminated with hazardous process residue, which is excluded

    Buyer and Seller Specification Notes

    A complete offer states the family or grade and its basis, the number and approximate weight of the largest pieces, whether cutting has been done or is required, the stripping status of mould tooling, the presence of any non-ferrous inserts, the split between solids and turnings, and the destination.

    Grade guarantees, chemistry windows and any acceptance criteria belong in the sales contract with the sampling and analysis method attached. Family-level identification and origin knowledge are description, not specification.

    Specification Table

    The table records typical procurement characteristics for this stream. Values that depend on grade or lot are stated as such — they are not guaranteed figures and do not replace a contractual specification.

    Material categoryTool steel and die steel scrap (secondary raw material)
    Accepted formsDie blocks, mould bases and cavities, punches and dies, rolls and mandrels, bar ends, plate offcuts, turnings
    Typical alloy familiesCold-work (D-series), hot-work (H-series), oil- and air-hardening (O and A series), plastic-mould (P-series), shock-resisting (S-series), water-hardening carbon grades
    CompositionChemistry is grade-dependent. This page does not state a guaranteed composition: alloy family, element ranges and any deleterious-element limits must be confirmed for the specific lot by material identification, XRF or OES analysis, mill certificates where available, or an agreed inspection before shipment.
    IdentificationSurviving marking and die-shop records, origin process, XRF for alloying elements on a prepared surface; OES where carbon-dependent grades must be resolved
    Size considerationsMaximum piece dimensions and weight agreed before offering; cutting scope and resulting size agreed in writing where required
    Mould tooling preparationCopper and beryllium-copper inserts, hydraulics, heaters, wiring, bushings and non-steel hardware removed before the material is offered as tool steel
    Common contaminationNon-ferrous inserts and fittings, hydraulic residue, electrical components, carbide and HSS tooling, transport fixtures and packing debris
    ExclusionsFire-damaged tooling, sealed or pressurised assemblies, material carrying hazardous process residue, unstripped live hydraulic assemblies
    Typical packagingStacked and banded solids, crates or bins for smaller tooling, separate closed drums for turnings; weight distributed for safe loading
    InspectionThird-party inspection can be arranged at the loading location; scope and appointment agreed in the sales contract
    DocumentationCommercial invoice, packing list and transport documents; mill certificates or analysis where they exist and have been agreed; waste-shipment and customs documentation as required by the specific trade lane

    Inspection and Analysis

    Screening places tool steel in a family by reading its alloying elements on a prepared surface, and it detects non-ferrous inserts and foreign tooling in a lot. That is the routine use of instruments in this stream and it is done before packing.

    Carbon content, which separates several tool steel grades sharing a similar alloy signature, is not readable by handheld XRF. Optical emission spectroscopy or laboratory analysis on an agreed sample is what establishes a grade-level figure, and where the buyer's route depends on it the method belongs in the contract.

    Limitations of screening analysis

    • Handheld XRF reads a small surface area of the piece it is pointed at; scale, paint, plating, coatings, oxide and machining residue all bias that reading.
    • Handheld instruments read alloying elements well but are weak or blind on light elements — carbon in particular — so they cannot separate grades that differ mainly by carbon content.
    • A reading on one piece is not a lot average. Mixed-grade lots require representative sampling across packages, layers and size fractions before a figure is treated as commercially meaningful.
    • Screening results are used to sort and to open a price discussion. Contractual figures require the sampling protocol, laboratory method and acceptance criteria the parties have agreed in writing.

    Inspection scope, appointed inspector and sampling protocol are set out on our inspection services page and must be agreed in the sales contract before shipment.

    Customs Classification

    Customs classification for alloy tool steel scrap depends on the actual composition and physical form of the goods, on whether the material is solid scrap, turnings, powder or residue, on the destination country and on how the competent authority in that jurisdiction interprets the material description.

    Mixed-grade and mixed-family lots can create additional classification complexity, because the description of the goods on the invoice and packing list must reflect what is actually shipped rather than the best fraction in the load.

    Nautica does not assign a definitive tariff code in advance for this stream. Buyers and importers should confirm the applicable classification, duty treatment and any import licensing or waste-shipment obligation with their own customs broker or the competent customs authority for the destination before contracting.

    Frequently asked questions

    Technical and Commercial Disclaimer

    This document describes typical characteristics of a secondary raw material stream. Scrap of this type is heterogeneous by nature: composition, alloy or binder content, contamination and recoverable content vary between lots and within a single lot.

    Nothing on this page constitutes a guaranteed specification, a warranty of composition, a declaration of purity or an offer capable of acceptance. Guaranteed specifications, tolerances, sampling protocol, analysis method, acceptance criteria, deduction mechanics and rejection rights exist only where they are written into the signed sales contract between buyer and seller for a specific lot.

    Where a buyer requires assured values, those values must be defined contractually and verified by an agreed inspection or analysis procedure before shipment.

    Document reference: /specifications/tool-steel-scrap · Last reviewed 2026-08-14.

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