Material Overview
Three materials in this family are routinely conflated, and they are not equivalent. Pure tungsten is the elemental metal: tungsten atoms with no carbon compound structure and no metallic binder phase. Tungsten heavy alloy is a two-phase composite in which tungsten grains are held in a ductile metallic matrix, most commonly nickel with iron or nickel with copper, produced by liquid-phase sintering. Cemented carbide (WC-Co) is a compound of tungsten and carbon cemented by cobalt, and it is a different chemical material from either of the above.
The difference is not academic. Pure tungsten and heavy alloy contain tungsten in metallic form; cemented carbide contains tungsten chemically bound as a carbide. That governs which processors can accept the material and by which route it re-enters the supply chain. A lot of heavy alloy sent to a carbide processor as 'tungsten scrap' is a mis-described lot, and a mixed drum containing all three is worse than either.
Pure tungsten scrap typically arises from lighting and electronics manufacturing, welding electrodes, furnace and vacuum equipment, sputtering targets and high-temperature components. Heavy alloy arises from balance weights, radiation shielding, vibration-damping tooling, aerospace and defence components and kinetic mass applications. The applications tell you what the physical presentation is likely to be, and physical presentation is one of the more useful identification aids in this stream.
Heavy alloy composition varies by designation, matrix system and manufacturer, and used articles rarely carry legible marking. No composition is stated here in advance; where the matrix system or tungsten content matters commercially, it must be established by an agreed analysis and recorded contractually.
Typical Material Forms
The two sub-streams present quite differently and are best described separately at enquiry stage.
- •Pure tungsten: rod, bar, wire, sheet, plate and foil offcuts
- •Pure tungsten: welding and TIG electrodes, including thoriated and rare-earth-doped types
- •Pure tungsten: furnace elements, boats, crucible parts, shielding and high-temperature fixtures
- •Pure tungsten: sputtering targets, target backing assemblies and semiconductor process parts
- •Heavy alloy: counterweights, balance masses, aircraft and motorsport ballast
- •Heavy alloy: radiation shielding blocks, collimator parts and medical shielding components
- •Heavy alloy: anti-vibration boring bar bodies, tool holders and kinetic mass components
Material Identification
Density does not separate these materials usefully — all three are heavy — so identification relies on mechanical behaviour and form. Cemented carbide is brittle and chips; it shows a fine, uniform grey fracture and cannot be machined with conventional tooling. Tungsten heavy alloy is comparatively tough and can be machined and turned, which is precisely why counterweights are made from it; a machined thread, a turned surface or a drilled hole on a very heavy grey part is a strong indicator of heavy alloy rather than carbide. Pure tungsten in thin section such as wire or foil is workable, while thick pure tungsten sections are brittle at room temperature.
Form is the second indicator. Wire, foil, sheet, electrodes and machined mill forms are metal-industry presentations; sintered tool geometry such as inserts, buttons and dies is carbide. Weld-tinted electrode tips, drawn wire spools and rolled sheet edges do not occur in cemented carbide.
Two specific cautions apply. Thoriated welding electrodes contain a low level of thorium oxide and are subject to handling and shipment rules in some jurisdictions; where electrodes are offered, the type should be stated. And sputtering targets are often bonded to a copper or aluminium backing plate, so the tungsten fraction of the delivered weight is not the whole article.
Commercial Evaluation Factors
Because these materials follow different recovery routes from carbide, the first evaluation question is always which material is actually being offered, and the second is how consistent the population is.
- •Clear separation of pure tungsten from tungsten heavy alloy, and of both from cemented carbide
- •Whether the heavy alloy matrix system is nickel-iron or nickel-copper, where determinable
- •Presence of bonded backing plates, copper, aluminium or steel fixings on the articles
- •Surface condition — plating, coating, paint, weld deposit and oxidation from high-temperature service
- •Whether welding electrodes are plain, thoriated or rare-earth doped
- •Consistency of form across the lot and whether it originates from one manufacturing operation
- •Provenance where the components come from regulated sectors such as shielding or defence-adjacent applications
Common Contamination and Deduction Factors
Contamination in this stream is mostly attached foreign metal and surface treatment rather than dirt, and the most costly issue by far is cross-contamination between the three tungsten-bearing families.
- •Cemented carbide pieces mixed into a pure tungsten or heavy alloy lot, or the reverse
- •Copper or aluminium backing plates bonded to sputtering targets
- •Steel and stainless fixings, sleeves, housings, threaded inserts and mounting hardware
- •Nickel or chrome plating and other applied surface coatings
- •Paint, lacquer, adhesive and potting compound on counterweights and shielding assemblies
- •Molybdenum and other refractory metal parts collected from the same equipment
- •Machining oil, coolant and swarf on freshly generated offcuts
Packaging and Lot Segregation
Segregation is the whole discipline in this stream: pure tungsten, heavy alloy and any carbide must be packed as separate, individually labelled fractions. A single mixed drum forces a sort at destination and undermines the description of the entire lot.
Beyond that, packing follows the physical form. Bulky machined counterweights, thin foil and fine wire each need different handling, and heavy single pieces need to be secured so they cannot shift.
- •Separate, clearly labelled packages for pure tungsten and for tungsten heavy alloy
- •No carbide in either fraction; any carbide found is packed and described separately
- •Steel drums or strong crates, palletised and strapped, within safe handling weight
- •Heavy single pieces blocked and secured against movement inside the package
- •Foil, wire and thin sheet packed to avoid dispersal and injury during handling
- •Electrode type stated on the package label where welding electrodes are included
International Shipment Considerations
Accurate material description matters more here than anywhere else in the tungsten family, because the description determines both the customs treatment and which processor the cargo can be routed to on arrival. Packing lists should identify each fraction by material family, not by the generic phrase 'tungsten scrap'.
Certain items in this stream carry additional considerations: thoriated welding electrodes are regulated in some jurisdictions, and components from shielding, aerospace or defence-adjacent applications may attract provenance or end-use documentation requirements. These must be identified before shipment and confirmed for the specific trade lane.
Weight distribution in the container is a practical concern given the density of the articles, and heavy single pieces must be positioned and secured accordingly.
Specification Table
The table records typical procurement characteristics for this stream. Values that depend on grade or lot are stated as such — they are not guaranteed figures and do not replace a contractual specification.
| Material category | Pure tungsten metal scrap and tungsten heavy alloy scrap (distinct from cemented WC-Co carbide) |
|---|---|
| Material form | Rod, bar, wire, sheet, foil, electrodes, furnace parts, targets; heavy alloy counterweights, shielding and machined components |
| Primary recoverable material | Tungsten in metallic form — not chemically bound as carbide |
| Binder / alloy considerations | Pure tungsten is elemental with no binder phase; heavy alloy uses a ductile nickel-iron or nickel-copper matrix. Matrix system and tungsten content vary by designation and lot; analysis available or agreed where applicable. |
| Common attachments | Bonded copper or aluminium backing plates, steel fixings, sleeves, housings and mounting hardware |
| Common contamination considerations | Cross-contamination with cemented carbide, plating and coatings, paint and potting compound, molybdenum and other refractory metals |
| Moisture considerations | Generally dry material; machining oil and coolant may be present on freshly generated offcuts |
| Evaluation method | Material-family identification by form and mechanical behaviour, supported by XRF screening where agreed; contractual figures require agreed sampling and analysis |
| Typical packaging | Steel drums or strong crates, palletised and strapped, heavy pieces blocked and secured |
| Lot segregation | Pure tungsten, tungsten heavy alloy and any carbide packed as separate, individually labelled fractions |
| Inspection availability | Third-party inspection can be arranged at the loading location; scope agreed contractually |
| Documentation | Commercial invoice, packing list identifying each material family, transport documents, plus any provenance, end-use or regulated-item documentation required for the lane |
Inspection and Analysis
Screening in this stream is used first to answer a categorical question — is this piece elemental tungsten, heavy alloy, or carbide — before it is used to say anything quantitative. That categorical answer is usually clear from the elemental fingerprint: heavy alloy shows nickel with iron or copper alongside tungsten, while pure tungsten shows tungsten with minimal alloying elements. Carbon is not measurable by XRF, so cemented carbide is inferred from the cobalt signature and mechanical behaviour rather than read directly.
Quantitative statements need more than a screening reading. Plating, coatings, oxidation from high-temperature service and bonded backing plates all distort surface results, and the tungsten fraction of an assembly is not the same as the composition of the tungsten part within it.
Limitations of screening analysis
- •XRF cannot detect carbon, so it cannot directly confirm or exclude a carbide structure.
- •Plating, coatings and oxide layers bias surface readings and should be removed at the reading spot.
- •Bonded assemblies must be assessed as assemblies; a reading on the tungsten face says nothing about the backing plate weight.
- •Screening indicates material family; contractual composition requires the sampling and analysis method the parties have agreed in writing.
Inspection scope, appointed inspector and sampling protocol are set out on our inspection services page and must be agreed in the sales contract before shipment.
Customs Classification
Tungsten metal scrap and tungsten alloy scrap can be described and classified differently from cemented carbide scrap. The applicable classification depends on the actual composition, the physical form of the goods as shipped, whether the article is an assembly with non-tungsten components, the destination country and the interpretation of the competent customs authority there.
Some items in this family attract requirements beyond tariff classification — thoriated welding electrodes and components originating from shielding or defence-adjacent applications are the common examples — and these can differ sharply between jurisdictions.
Nautica does not assign a definitive tariff code in advance for this stream. Importers should confirm classification, duty treatment, licensing and any regulated-item requirement with their customs broker or the competent customs authority before contracting.
Frequently asked questions
Technical and Commercial Disclaimer
This document describes typical characteristics of a secondary raw material stream. Scrap of this type is heterogeneous by nature: composition, alloy or binder content, contamination and recoverable content vary between lots and within a single lot.
Nothing on this page constitutes a guaranteed specification, a warranty of composition, a declaration of purity or an offer capable of acceptance. Guaranteed specifications, tolerances, sampling protocol, analysis method, acceptance criteria, deduction mechanics and rejection rights exist only where they are written into the signed sales contract between buyer and seller for a specific lot.
Where a buyer requires assured values, those values must be defined contractually and verified by an agreed inspection or analysis procedure before shipment.
Document reference: /specifications/tungsten-pure-heavy-alloy · Last reviewed 2026-08-14.